EPS Rapid Prototyping Packaging Material

  • EPS Rapid Prototyping Packaging Material
  • video
  • Daruwin
  • Liaoning, China
  • 10-20 Days
  • 100000T/Year
1. Fast foaming, with a curing time of approximately 4-6 hours. 2. Molding and heating time is shortened by approximately 10%-20% compared to conventional EPS. 3. Products molded with Virgin EPS Resin Beads foaming agent have a uniform, bright appearance and good fusion properties.

Product Introduction:

Daruwin's Virgin EPS Resin Beads are a top-notch EPS product, specifically designed for efficient packaging and molding processes. The main application of these beads is in the production of various packaging products requiring rapid molding and fast delivery, such as electronic products, appliance liners, buffer corner protectors, molded trays, and transport packaging. These beads are very consistent in their behavior during foaming and molding operations. They have a dry and loose texture and a good level of flowability. The curing time is very short, and they can be molded quickly; besides, demolding is very easy and does not cause sticking or tearing. So they are really the perfect fit for packaging production lines with fast order cycles and large ‍‌output.

EPS Fast Cycling Grade Material

Why use specialized materials for fast-molding packaging?

Increasingly‍‌ fast packaging demands speedy, efficient, and stable mass production. These situations normally come with a set of highest standards: short molding cycles, easy and smooth mold release, clean and brilliant surfaces, adequate compressive strength, and high batch stability. If the above are not met, it is quite easy for the production to be slowed down or complaints from the customers may be inevitable. Daruwin's EPS Fast Cycling Grade Material has been made with the idea of packaging manufacturers' usability in mind – from curing speed to demolding performance, everything is tuned to the production line tempo and quality control requirements.

Virgin EPS Beads Expandable Polystyrene Granules

Why is this EPS fast-molding material particularly suitable for fast packaging?

1. Daruwin's Virgin EPS Beads Expandable Polystyrene Granules are characterized by a high expansion ratio, dry, loose particles with good fluidity, and a typical curing time of only 4–6 hours. Pre-foaming and molding on the same day is possible with this product, which is a huge saving in the production cycle especially when it comes to urgent orders, rush orders, and export orders in contrast to conventional materials.

2. During the vacuum molding process, the heating time of Virgin EPS Beads Expandable Polystyrene Granules can be reduced by 10%–20% as compared to the heating time with the use of conventional materials, and similarly, the cooling and vacuuming time get shortened.

3. The molded articles are very hard and at the same time tough, and the compressive and impact resistances are kept very stable. Besides that, they have even surface particles and a shiny surface, thus they completely satisfy the protective requirements of the buffer packaging.


ModelParticle size (mm)Foaming ratioApplicable Scenarios
B-3021.0–1.4345–65Packaging products with wall thickness > 12mm
B-3030.7–1.040–60Medium-density packaging products
B-4010.6–0.940–55Packaging parts with wall thickness > 8mm
B-5010.4–0.730–50Fine packaging parts with wall thickness > 6mm

FAQs:

Q1: Can small packaging plants benefit from using EPS Fast Cycling Grade Material?

A: Definitely; as long as the pre-foaming and molding machines you are using belong to the standard type, it will work for you without any problems.

Q2: Must the curing time necessarily be 4-6 hours?

A: Basically, this is the time gap that is recommended. However, depending on your equipment and the local conditions, you can make it longer or shorter.

Q3: Is it okay to use it for high-strength transport packaging?

A: Yes, the material in question here is definitely transport cushioning in terms of hardness and toughness.

Q4: Are export packaging customers allowed to stay environmentally friendly?

A: Yes, indeed, our product complies with RoHS and REACH standard requirements.

Q5: How should I decide which EPS Fast Cycling Grade Material specification is appropriate for me?

A: Determining your choice will be mainly based on factors such as wall thickness, the strength level you require, and how precise the appearance needs to be. We are at your disposal in case you need any recommendations.

Virgin EPS Resin Beads

About Us:

Daruwin has built a major EPS industrial base in Fushun, which is very close to the source of petrochemical raw materials and they have been able to secure a continuously stable supply and good cost control. Our factory covers an area of 185 acres, and the production line flow is very smooth. The tank farm which is the very beginning of the whole system is there to guarantee safe storage of raw materials; we have foaming, screening, drying, and aging all connected automatically by conveyor belts; the warehouse has ample space and is suitable for large-scale inventory; the weighbridge is also excellently designed so that we can ship our products fast. Thanks to the Fushun Petrochemical raw materials, we have a relatively strong and stable supply capability in the EPS industry. We look forward to working with ‌you.

EPS Fast Cycling Grade Material

  • What industries are your EPS granules mainly used in?

    They are mainly used in home appliance packaging, electronic product cushioning packaging, molded trays, cold chain insulation boxes, and building insulation boards.

  • What foaming ratio can your granules achieve?

    We can provide different grades according to customer requirements, generally 40-60 times.

  • Do your EPS granules contain flame retardants?

    We have both standard grade and flame-retardant (FR) grade, which can be selected according to your needs.

  • Can you provide samples?

    Yes, we support sending small samples and trial materials.

  • What are the storage conditions for EPS granules?

    Store in a cool, ventilated place, avoid direct sunlight, and keep the packaging sealed.

  • What is the typical production lead time?

    Regular models are shipped in 7-10 days, and large orders can be scheduled in advance through communication.

  • Do you support customized parameters? Such as density, foaming speed, etc.

    Yes, density, foaming ratio, and particle size can be adjusted according to factory needs.

  • Do you have export experience?

    Yes, our products have been exported to many countries in Southeast Asia, the Middle East, and South America for a long time.

  • Can EPS granules pass environmental or safety tests?

    Yes, the material does not contain harmful substances, and we can provide relevant reports such as MSDS, RoHS, and REACH.

  • What are the packaging methods? Do you support OEM?

    The standard packaging is 25kg bags or ton bags, and the bag type and logo can be customized according to customer needs.

  • Is the molding speed of your EPS granules fast?

    Our material has stable foaming and fast mold filling, and is compatible with various equipment. Many customers say it helps them shorten molding time.

  • Can you achieve consistent whiteness and cleanliness?

    Yes, our granules have high whiteness and low impurities, making them suitable for home appliance packaging and electronic product casings.

  • This is my first time cooperating with you, can I try a small batch first?

    We support small batch trial orders; you can place a larger order after you are satisfied with the trial.

  • What fire rating standards can your flame-retardant EPS meet?

    We can achieve B1/B2 level certification, and we can help you match the appropriate formula according to the regulations of your target market.

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