EPS Electronic Component Packaging Box

  • EPS Electronic Component Packaging Box
  • video
  • Daruwin
  • Liaoning, China
  • 10-20 Days
  • 100000T/Year
1. The curing time of EPS beads for instrument packaging is approximately 4–6 hours, and the molding heating time is 10%–20% shorter than that of ordinary EPS, making it suitable for continuous, high-speed production of electronic component packaging boxes. 2. Particle size is customizable, ranging from 0.4–1.43 mm, with an expansion ratio of 30–65 times, suitable for small-sized, precision electronic component packaging boxes. 3. The molding steam pressure is 0.4–0.7 MPa, resulting in strong particle fusion and a uniform, glossy surface, reducing burrs and edge defects, and improving the yield rate of packaging boxes.

Product Introduction:

Daruwin's Plastic Raw Material Colorful Beads is a closed-cell foam particle made from a unique process. The major characteristics of this product are the ultra-light texture as well as the highly efficient cushioning and shock absorption capabilities. During transportation and handling, it can absorb impacts and vibrations very well, it is also resistant to moisture uptake and can be made anti-static to prevent components from attracting dust or being damaged by static electricity. EPS particles can be molded with molds very flexibly to be perfectly fitted for various irregular and uniquely shaped products, thus securing the fixation as well as saving the space.

EPS beads for instrument packaging

Where can it be used?

  • Positioning chip packaging boxes, modules, and relays

  • Electronic component turnover and transport boxes

  • PCB peripheral components protective inner boxes

  • Industrial control components and precision electronic accessories cushioning packaging

  • Exported electronic components packaging boxes with shock proof features


Why use EPS particles for electronic component packaging?

Electronic components are typically small in size and densely packed, requiring the internal structure of the packaging box to be very precise, with multiple positioning slots and stable dimensions, and a clean, blemish-free appearance. Due to the large production volume, any small instability factor will be significantly amplified. Daruwin's EPS beads for precision parts packaging foam exhibit good flowability, fast molding, and stable shrinkage rate, which perfectly meet the requirements of precision, efficiency, and consistency in electronic packaging.

ModelParticle size (mm)Foaming ratioSuitable electronic component packaging boxes
B-3021.0–1.4345–65Large electronic modules, thick-walled boxes
B-3030.7–1.040–60Standard electronic component packaging boxes
B-4010.6–0.940–55Precision electronic components, multi-compartment boxes
B-5010.4–0.730–50High-density, small-sized component boxes


Daruwin's Production Capabilities:

Daruwin possesses its own R&D team, which has continuously improved the foaming stability of fine particles, ensured the integrity of complex and delicate structures, and guaranteed dimensional consistency in large-scale production over the years. These seemingly technical breakthroughs ultimately point to one goal: improving your production efficiency and final yield, and reducing your production debugging and loss costs. We have repeatedly verified and overcome practical problems through massive orders on our own factory production lines. Therefore, what we offer is not just a raw material, but a manufacturing solution based on in-depth practice that can directly stabilize your production capacity and improve quality.

Daruwin's Factory:

Temperature, pressure, stirring speed, additive ratio, reaction time, and aging conditions are those factors that directly influence the final performance of EPS during the production. All these key parameters are under real-time monitoring and adjustment by the control room. Through large monitoring screens and automated systems, operators are constantly informed about the production line status, such as polymerization temperature curves, reactor pressure fluctuations, steam delivery status, and water cooling system load. When any parameter value deviates, the control room immediately raises an alarm allowing the staff members to efficiently locate the problem through manual intervention or equipment adjustment. This real-time monitoring capability guarantees the production process to be confined within the desired stability parameter range thus avoiding deterioration of product performance resulting from temperature or pressure fluctuations that are too high.

Plastic Raw Material Colorful Beads

FAQ

Q1: Is it suitable for small-sized, multi-cavity packaging boxes?

A: Yes, B-401 or B-501 are the products we recommend.

Q2: Can it be used for automatic or semi-automatic box ‍‌assembly?

A: Yes, it has good dimensional consistency.

Q3: Can it be used for exporting electronic components?

A: Yes, it complies with RoHS and REACH.

Q4: Will the curing time slow down production?

A: 4–6 hours is a relatively short curing time, which is more conducive to continuous production.

Q5: Can you recommend a model based on the component structure?

A: Yes, we can assist with model selection.

EPS beads for precision parts packaging

About Us:

Daruwin factory has spent 350 million RMB to set up a 185-acre base with a yearly output capacity of 240,000 tons, which fully qualifies it as a complete EPS new material production center. The finished product warehouse is equipped with a barcode management system; the weighbridge and ERP system are interconnected, thus the traceability of every shipment is possible. By taking advantage of the raw material supply chain of Fushun Petrochemical, we are able to keep production capacity and quality steady over a long period. The warehouse is well organized to facilitate both bulk storage and rapid delivery. Through the weighbridge, the accuracy and transparency of every shipment are guaranteed. For more details on our products, don't hesitate to get in touch with us.

EPS beads for instrument packaging

  • What industries are your EPS granules mainly used in?

    They are mainly used in home appliance packaging, electronic product cushioning packaging, molded trays, cold chain insulation boxes, and building insulation boards.

  • What foaming ratio can your granules achieve?

    We can provide different grades according to customer requirements, generally 40-60 times.

  • Do your EPS granules contain flame retardants?

    We have both standard grade and flame-retardant (FR) grade, which can be selected according to your needs.

  • Can you provide samples?

    Yes, we support sending small samples and trial materials.

  • What are the storage conditions for EPS granules?

    Store in a cool, ventilated place, avoid direct sunlight, and keep the packaging sealed.

  • What is the typical production lead time?

    Regular models are shipped in 7-10 days, and large orders can be scheduled in advance through communication.

  • Do you support customized parameters? Such as density, foaming speed, etc.

    Yes, density, foaming ratio, and particle size can be adjusted according to factory needs.

  • Do you have export experience?

    Yes, our products have been exported to many countries in Southeast Asia, the Middle East, and South America for a long time.

  • Can EPS granules pass environmental or safety tests?

    Yes, the material does not contain harmful substances, and we can provide relevant reports such as MSDS, RoHS, and REACH.

  • What are the packaging methods? Do you support OEM?

    The standard packaging is 25kg bags or ton bags, and the bag type and logo can be customized according to customer needs.

  • Is the molding speed of your EPS granules fast?

    Our material has stable foaming and fast mold filling, and is compatible with various equipment. Many customers say it helps them shorten molding time.

  • Can you achieve consistent whiteness and cleanliness?

    Yes, our granules have high whiteness and low impurities, making them suitable for home appliance packaging and electronic product casings.

  • This is my first time cooperating with you, can I try a small batch first?

    We support small batch trial orders; you can place a larger order after you are satisfied with the trial.

  • What fire rating standards can your flame-retardant EPS meet?

    We can achieve B1/B2 level certification, and we can help you match the appropriate formula according to the regulations of your target market.

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